Iraq is the third-largest gas flaring nation on earth. Every day, billions of cubic metres of energy are burned into the atmosphere while oilfield installations run on trucked diesel. We convert that wasted gas into clean, reliable electricity using solid oxide fuel cell technology.
Iraq has been among the world’s top three gas flaring nations for over a decade. The associated gas that surfaces with crude oil is burned as waste — while Iraq imports gas from Iran to power its electricity sector. The paradox is total: energy-rich and energy-poor simultaneously.
The flaring problem is not one problem — it is six interlocking failures that reinforce each other. Our approach addresses all six simultaneously.
When Iraq’s oilfields were developed, associated gas was an afterthought. No pipeline network, no processing facilities, and no power generation infrastructure was designed to capture and use it. Every year, Iraq burns approximately 18 billion cubic metres because there is nowhere for the gas to go.
StructuralEvery oilfield installation — pumps, compressors, accommodation, communications — runs on diesel generators. Fuel is trucked hundreds of kilometres across desert roads. In Iraq’s extreme summer heat, consumption is enormous. The logistics are expensive, unreliable, high-carbon, and operationally fragile.
OperationalDiesel generators run on liquid fuel. Associated gas contains hydrogen sulphide (H₂S), water vapour, heavy hydrocarbons, and variable methane content. It is corrosive and chemically aggressive. Feeding it directly into a conventional combustion engine destroys the equipment.
TechnicalIraq signed the World Bank’s Zero Routine Flaring initiative. The Oil Ministry has committed to ending all flaring by 2028. IOC net-zero portfolios face increasing scrutiny. Carbon pricing exposure is growing. Flaring is transitioning from an operational nuisance to a measurable financial and legal liability.
RegulatoryIraq’s national grid delivers 8–12 hours of supply per day in many areas. Oilfield operations cannot tolerate intermittent power. Every installation must maintain full on-site generation capacity regardless of grid status — making behind-the-meter power not a preference but an operational necessity.
InfrastructureIncomplete combustion releases black carbon, polycyclic aromatic hydrocarbons, and methane into communities near oilfields. Reports link gas flaring to elevated cancer rates in southern Iraq. A senior Iraqi minister publicly acknowledged the health connection in 2024. Satellite imagery reveals plumes over residential areas adjacent to flaring sites.
EnvironmentalThe most common question asked. The answer is not negligence — it is three specific technical barriers that have prevented utilisation for decades, and one structural change that now makes it possible.
Associated gas at the wellhead — before treatment
Diesel generators require liquid fuel. Associated gas is a complex gaseous mixture. Hydrogen sulphide (H₂S) is toxic and corrosive. Water vapour causes condensation damage. Heavy hydrocarbons (C3+) foul combustion chambers. The raw gas composition is chemically incompatible with conventional generators without a major treatment system that was never built into original field designs.
Associated gas composition fluctuates significantly — day to day, well to well, and across production phases. Methane content can swing 30% or more. Conventional gas engines require tight fuel specifications (±5% calorific value) and need constant retuning as composition changes. Associated gas rarely meets these requirements without expensive processing infrastructure.
Building gas capture, cleaning, compression, and distribution infrastructure at a remote desert installation requires significant capital. Without a carbon penalty for flaring and without a simple utilisation route, operators had no financial incentive to invest. SOFC changes both sides of this equation: it tolerates variable gas composition far better than combustion, and tightening regulations now impose a real cost to continued flaring.
Solid oxide fuel cells are electrochemical — not combustion-based. They are inherently more tolerant of variable fuel composition. A compact gas cleaning skid addresses the specific contaminants (H₂S, water, heavy HCs) without the scale of infrastructure a combustion engine requires. The combination makes on-site gas utilisation economically viable for the first time at individual field installations.
Five stages from wellhead to power output. Each stage is necessary. The gas cleaning step is the most underestimated — it is what makes reliable field operation possible.
A dedicated offtake line diverts the associated gas stream before it reaches the flare stack. Reservoir pressure typically provides sufficient driving force at this stage without additional compression. This is the only modification required at the wellhead itself — a pipe connection. The gas is now captured but not yet usable: it must be cleaned before entering any power generation system.
Raw associated gas cannot enter the fuel cell directly. Three contaminants must be removed: hydrogen sulphide (H₂S) which poisons the ceramic electrolyte at concentrations above 1 ppm; water vapour which causes corrosion throughout the system; and heavy hydrocarbons (C3+) which deposit carbon on the anode surface and degrade cell performance over time. The cleaning skid is a compact, modular, containerised unit — standard oilfield engineering deployed upstream of the SOFC. After treatment, the gas meets the fuel cell specification and is ready for power generation.
Cleaned gas enters the fuel cell anode. Air enters the cathode. Oxygen atoms at the cathode surface grab two electrons, becoming O²⁻ ions. These ions migrate through the solid ceramic electrolyte driven by the electrochemical potential. The ceramic blocks electrons, forcing them through the external circuit — that electron flow is your electricity. On the fuel side, O²⁻ ions react with the gas: H₂ + O²⁻ → H₂O + 2e⁻. No combustion. No moving parts. 60%+ efficiency. Continuous as long as gas flows.
The SOFC operates at 500–650°C and produces significant waste heat in its exhaust. This heat is not wasted — it drives the gas dehydration process (reducing operating cost), heats accommodation facilities in winter, or powers an absorption chiller for cooling in Iraq’s extreme summer climate. Capturing this heat pushes total energy utilisation from 60% to 85%+. In a combined heat and power (CHP) configuration, the system extracts almost all available energy from the fuel.
Once commissioned, the system generates power continuously from on-site gas. No fuel deliveries. No supply chain. No diesel logistics across desert roads. The existing diesel generator is retained on standby during the transition, then formally retired or kept as emergency backup only. OilServ handles routine first-line maintenance. The manufacturer provides remote monitoring — tracking cell performance, efficiency trends, and alerting to any degradation long before it becomes a problem. Planned maintenance intervals are annual versus weekly for diesel generators in desert conditions.
The gas cleaning skid is the most underestimated component of the system. Skip it, or undersize it, and the SOFC degrades within months. Get it right, and the cell runs reliably for years.
Modular gas treatment skid — containerised, field-deployable
Three words. Each tells you something essential about the technology. Together they describe the most efficient method of converting hydrocarbon fuel into electricity that currently exists at commercial scale.
Combustion engines convert fuel → heat → mechanical energy → electricity. Each conversion loses energy. The Carnot thermodynamic limit caps heat-to-work conversion at ~40–45% for practical systems. SOFC eliminates the heat-to-mechanical step: chemical energy converts directly to electrical energy. Fewer conversion steps means less energy lost at each stage.
Ceres’ gadolinium-doped ceria (GDC) electrolyte achieves adequate ionic conductivity at 500–650°C rather than the 800–1000°C needed by conventional yttria-stabilised zirconia (YSZ). Lower temperature means a steel substrate can replace exotic ceramics, startup time is reduced, thermal cycling stress on the ceramic is lower, and component durability extends significantly. This is Ceres’ core innovation.
The cermet anode oxidises both H₂ and CO electrochemically. This means it runs on natural gas, associated gas, syngas from coal gasification, biogas, or hydrogen — without hardware changes. A system deployed today on associated gas can transition to green hydrogen as supply scales, without stranding the infrastructure investment.
SOFC anode exhaust contains CO₂ and water vapour — no nitrogen from combustion air. Condense the water and you have near-pure CO₂ ready for compression and storage. A conventional combustion power plant exhausts CO₂ diluted to ~15% in nitrogen-heavy flue gas — separating it is energy-intensive and expensive. SOFC removes this cost entirely, making carbon capture viable at smaller industrial scales.
Each of the six problems in Iraq’s oilfields is directly addressed by the 2minus deployment model. This is not a partial solution — it resolves the entire problem stack simultaneously, which is why it is compelling to IOC procurement teams and ESG committees at the same time.
Associated gas that would have been burned into the atmosphere is captured, cleaned, and converted into reliable electricity. A waste stream with zero current value becomes a free fuel source. Fuel cost: near zero. The energy that took millions of years to form is no longer destroyed in seconds.
Solves: FlaringNo more fuel trucks. Power generated continuously on-site from gas present at the wellhead. For remote KRI and southern Iraq installations where diesel logistics are genuinely challenging, the operational improvement is structural — not incremental.
Solves: Diesel dependencySOFC is inherently more tolerant of fuel composition variability than combustion engines. The gas cleaning skid removes the critical contaminants. The cell handles the remaining variation in methane content without the constant retuning that conventional gas generators require.
Solves: Technical barrierZero routine flaring at the installation. Directly satisfies World Bank ZRF commitments, the Iraqi government’s 2028 flaring target, and IOC net-zero portfolio obligations. Carbon pricing exposure is eliminated. ESG reporting improves measurably and demonstrably.
Solves: Regulatory pressureSOFC provides continuous behind-the-meter generation entirely independent of Iraq’s unreliable grid. Operations are no longer subject to external power interruptions. The reliability is structural — not dependent on infrastructure that may fail.
Solves: Grid unreliabilityNo combustion means no NOx, no SOx, no particulates, no black carbon. CO₂ emissions are significantly lower than diesel. The concentrated CO₂ exhaust is capturable for permanent storage. Communities near oilfields receive measurably better air quality.
Solves: Environmental damageIraq’s oilfields burn 18 billion cubic metres of associated gas annually while running on trucked diesel. We deploy SOFC systems at oilfield installations — converting that wasted gas into reliable on-site power, eliminating the diesel supply chain and flaring liability simultaneously. Deployed through our implementation partner OilServ. Priority first client: TotalEnergies GGIP.
Southeast Europe’s coal-dependent energy regions face a transition challenge that conventional renewables cannot fully address alone. We develop electrochemical clean power projects combining gasification, solid oxide fuel cells, and carbon capture — financed through EU Just Transition Fund and Innovation Fund mechanisms with EBRD as strategic debt partner.
SOFC at oilfields is not theoretical. It is commissioned, operating at rated capacity, and delivering baseload power at the largest onshore oilfield in Western Europe. The same technology. The same vendor. The same use case.
We do not manufacture. We bridge global SOFC technology providers with clients in markets where clean power is both commercially viable and urgently needed. Asset-light model: source the technology, structure the finance, deploy through established operational partners.
Whether you are an IOC looking to eliminate flaring, an EPC contractor specifying power systems, an EU project developer, or an investor interested in the energy transition in frontier markets.